Bgstew6
10-13-2007, 04:50 PM
Charge Air Cooler — Supercharged Engines
Quick down and dirty of Torque specs and sequence used when securing the SC to the lower intake manifold assembly.
http://i198.photobucket.com/albums/aa144/bgstew6/engine%20stuff/Clipboard01-1.jpg
Item Part Number Description
1 6F076 Supercharger and plenum assembly
2 6F089 Vacuum/actuator/valves
3 9H486 Upper intake manifold gasket
4 9424 Intake manifold
5 9J447 Lower intake manifold gasket
6 6K775 Charge air cooler assembly
7 9461 Lower intake manifold gasket
8 9M436 Charge air cooler gasket
NOTE: Tighten the retainers in two stages, in the sequence shown .[U]
http://i198.photobucket.com/albums/aa144/bgstew6/engine%20stuff/Clipboard02-1.jpg
• Stage 1: Tighten to 2 Nm (18 lb-in).
• Stage 2: Tighten 45 Nm (33 lb-ft)
The sequence noted above works great if you have the cab off the truck LOL...so in order to combat this sequence, seeing as how the last 4 bolts would/are near impossible to get to with the supercharger in place...
Just simply reverse the order of the sequence
12 - 1
11 - 2
10 - 3
9 - 4
8 - 5
7 - 6
6 - 7
5 - 8
4 - 9
3 - 10
2 - 11
1 - 12
TIghten the rear 4 down first then put supercharger on and tighten the rest... :banana2:
Quick down and dirty of Torque specs and sequence used when securing the SC to the lower intake manifold assembly.
http://i198.photobucket.com/albums/aa144/bgstew6/engine%20stuff/Clipboard01-1.jpg
Item Part Number Description
1 6F076 Supercharger and plenum assembly
2 6F089 Vacuum/actuator/valves
3 9H486 Upper intake manifold gasket
4 9424 Intake manifold
5 9J447 Lower intake manifold gasket
6 6K775 Charge air cooler assembly
7 9461 Lower intake manifold gasket
8 9M436 Charge air cooler gasket
NOTE: Tighten the retainers in two stages, in the sequence shown .[U]
http://i198.photobucket.com/albums/aa144/bgstew6/engine%20stuff/Clipboard02-1.jpg
• Stage 1: Tighten to 2 Nm (18 lb-in).
• Stage 2: Tighten 45 Nm (33 lb-ft)
The sequence noted above works great if you have the cab off the truck LOL...so in order to combat this sequence, seeing as how the last 4 bolts would/are near impossible to get to with the supercharger in place...
Just simply reverse the order of the sequence
12 - 1
11 - 2
10 - 3
9 - 4
8 - 5
7 - 6
6 - 7
5 - 8
4 - 9
3 - 10
2 - 11
1 - 12
TIghten the rear 4 down first then put supercharger on and tighten the rest... :banana2: